BALANCE SHEET COMPONENTS (Tables)
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12 Months Ended |
Dec. 31, 2023 |
| Organization, Consolidation and Presentation of Financial Statements [Abstract] |
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| Schedule of Accounts Receivable |
Accounts Receivable, Net | | | | | | | | | | | | | As of | | (In thousands) | December 31, 2023 | | January 1, 2023 | Accounts receivable, gross(1) | $ | 63,517 | | | $ | 55,218 | | Less: allowance for credit losses | (566) | | | (807) | | | Less: allowance for sales returns | (264) | | | (110) | | | Accounts receivable, net | $ | 62,687 | | | $ | 54,301 | |
(1)The Company maintains factoring arrangements with two separate third-party factor agencies related to our accounts receivable from customers in Europe and the United States. As a result of these factoring arrangements, title of certain accounts receivable balances was transferred to third-party vendors, and both arrangements were accounted for as a sale of financial assets given effective control over these financial assets has been surrendered. As a result, these financial assets have been excluded from our Consolidated Balance Sheets. The Company maintains the role as a collection agent for the factor agencies and as of December 31, 2023 and January 1, 2023, the cash held in escrow for the collection of such funds that has not been collected by the factor agencies is $0.1 million and $0.5 million, respectively.
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| Schedule of Allowance For Credit Losses And Sales Returns |
| | | | | | | | | | | | | | | | | | | | | | | | | (In thousands) | Balance at Beginning of Period | | Charges to Expense | | Deductions | | Balance at End of Period | Allowance for credit losses | | | | | | | | Year ended December 31, 2023 | $ | 807 | | | $ | (170) | | | $ | (71) | | | $ | 566 | | Year ended January 1, 2023 | 940 | | | (13) | | | (120) | | | 807 | | | | | | | | | | | Allowance for sales returns | | | | | | | | Year ended December 31, 2023 | $ | 110 | | | $ | 154 | | | $ | — | | | $ | 264 | | Year ended January 1, 2023 | 225 | | | (115) | | | — | | | 110 | |
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| Schedule of Inventory, Current |
Inventories | | | | | | | | | | | | | As of | | (In thousands) | December 31, 2023 | | January 1, 2023 | | Raw materials | $ | 37,063 | | | $ | 83,350 | | | Work-in-process | 80,219 | | | 76,718 | | | Finished goods | 191,666 | | | 143,162 | | | Inventories | $ | 308,948 | | | $ | 303,230 | |
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| Deferred Costs, Capitalized, Prepaid, and Other Assets Disclosure |
Prepaid Expenses and Other Current Assets | | | | | | | | | | | | | As of | | (In thousands) | December 31, 2023 | | January 1, 2023 | | VAT receivables, current portion | $ | 10,218 | | | $ | 7,320 | | Tax receivables | 1,580 | | | 3,819 | | | Receivables from tolling partners | — | | | 14,923 | | | Other receivables from SunPower (Note 3) | 3,448 | | | 14,703 | | | Other receivables | 14,278 | | | 19,394 | | Deferred issuance cost | 1,528 | | | 1,652 | | | Restricted cash | 5,242 | | | 37,974 | | Prepaid expenses | 18,055 | | | 26,366 | | Derivative financial instruments (Note 12) | 313 | | | 703 | | Asset held for sale(1) | 466 | | | 1,490 | | | Other prepaid expenses and other current assets | 684 | | | 764 | | | Prepaid expenses and other current assets | $ | 55,812 | | | $ | 129,108 | |
(1) Asset held for sale represents fixed assets that have satisfied the held for sale criteria under ASC 360 Property, Plant and Equipment. Such assets are carried at the lower of carrying amount and fair value less costs to sell.
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| Schedule of Finite-Lived Intangible Assets |
Definite-lived intangible assets are amortized using the straight-line method over the estimated useful lives of the intangible assets as follows: | | | | | | | Useful Lives in Years | | Patents | 12 | | Trademarks | 2 to 7 | | Customers relationship | 4 | | Purchased technology | 1 to 7 |
Intangible Assets, Net | | | | | | | | | | | | | | | | | | | (In thousands) | Gross | | Accumulated Amortization | | Net | As of December 31, 2023 | | | | | | Customer relationship | $ | 2,600 | | | $ | — | | | $ | 2,600 | | Trademarks and purchased technology | 2,961 | | | (2,209) | | | 752 | | Total | $ | 5,561 | | | $ | (2,209) | | | $ | 3,352 | | | | | | | | As of January 1, 2023 | | | | | | Trademarks and purchased technology | $ | 2,305 | | | $ | (2,014) | | | $ | 291 | |
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| Schedule of Finite-Lived Intangible Assets, Future Amortization Expense |
As of December 31, 2023, the estimated future amortization expense related to definite-lived intangible assets is as follows: | | | | | | | (In thousands) | | Fiscal Year | | | 2024 | $ | 866 | | | 2025 | 818 | | 2026 | 740 | | 2027 | 730 | | 2028 | 80 | | | Thereafter | 118 | | | Total future amortization expense | $ | 3,352 | |
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| Property, Plant and Equipment |
| | | | | | | Useful Lives in Years | | Buildings | 20 | | Leasehold improvements | 1 to 20 | | Manufacturing equipment | 7 to 10 | | Computer equipment | 3 to 7 | | Solar power systems | 30 | | Furniture and fixtures | 3 to 5 |
Property, Plant and Equipment, Net | | | | | | | | | | | | | As of | | (In thousands) | December 31, 2023 | | January 1, 2023 | | Manufacturing equipment | $ | 185,536 | | | $ | 300,089 | | | Land and buildings | 148,808 | | | 151,763 | | | Leasehold improvements | 85,536 | | | 89,215 | | | Solar power systems | 1,318 | | | 1,300 | | | Computer equipment | 49,220 | | | 39,011 | | | Furniture and fixtures | 1,321 | | | 1,378 | | | Construction-in-process | 22,000 | | | 15,786 | | | Property, plant and equipment, gross | 493,739 | | | 598,542 | | | Less: accumulated depreciation | (213,714) | | | (218,074) | | | Property, plant and equipment, net | $ | 280,025 | | | $ | 380,468 | |
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| Schedule of Other Assets |
Other Long-term Assets | | | | | | | | | | | | | As of | | (In thousands) | December 31, 2023 | | January 1, 2023 | Equity investments without readily determinable fair value (Note 10) | $ | 4,000 | | | $ | 4,000 | | Equity method investments (Note 10) | — | | | 3,061 | | Prepaid Forward (Note 11) | 16,298 | | | 34,661 | | | Prepayment for capital expenditure | 35,150 | | | 7,890 | | Restricted cash | 100 | | | 2,545 | | Land rights | 4,728 | | | 4,930 | | Receivables from SunPower, less current portion (Note 3) | 6,220 | | | 1,458 | | | Other | 2,414 | | | 1,873 | | | Other long-term assets | $ | 68,910 | | | $ | 60,418 | |
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| Schedule of Accrued Liabilities |
Accrued Liabilities | | | | | | | | | | | | | As of | | (In thousands) | December 31, 2023 | | January 1, 2023 | | Employee compensation and employee benefits | $ | 23,165 | | | $ | 25,885 | | Short-term warranty reserves | 3,333 | | | 7,082 | | Restructuring reserve (Note 8) | 25,429 | | | 563 | | | Accrued interest payable | 12,151 | | | 13,577 | | Other payables to SunPower (Note 3) | 2,198 | | | 7,769 | | | VAT payables | 3,108 | | | 8,418 | | Derivative financial instruments (Note 12) | 2,456 | | | 5,318 | | Legal accruals | 8,489 | | | 7,903 | | | Taxes payable | 4,572 | | | 13,575 | | | Payable to factor agencies | 504 | | | 1,172 | | Refund liabilities to TotalEnergies, current portion (Note 3) | 10,127 | | | 7,382 | | Repurchase obligation(1) | — | | | 30,508 | | | Short-term security deposit payable | 1,990 | | | — | | Liquidated damage provision(2) | 8,361 | | | — | | | Provision for loss on firm purchase commitment | 2,644 | | | 1,041 | | | Other | 4,929 | | | 4,964 | | | Accrued liabilities | $ | 113,456 | | | $ | 135,157 | |
(1)Amount as of January 1, 2023 relates to obligation to the suppliers who perform toll manufacturing of wafers for the Company. The Company has sold polysilicon to these suppliers and will have to repurchase back in the form of wafers. Such amount was fully repurchased during fiscal year 2023. (2)Amount relates to estimated exposure arising from delays of delivery of modules under the terms and conditions for some of our supply contracts.
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| Other Noncurrent Liabilities |
Other Long-term Liabilities | | | | | | | | | | | | | As of | | (In thousands) | December 31, 2023 | | January 1, 2023 | | Long-term warranty reserves | $ | 22,178 | | | $ | 26,130 | | | Unrecognized tax benefits | 5,451 | | | 16,823 | | | Long-term security deposit payable | 91 | | | 2,012 | | | Long-term pension liability | 1,960 | | | 1,632 | | | Refund liabilities to TotalEnergies, net of current portion (Note 3) | 8,102 | | | 14,764 | | | Other | 712 | | | 2,302 | | | Other long-term liabilities | $ | 38,494 | | | $ | 63,663 | |
(1)Included in the warranty reserve is the long-term system warranty reserve of $4.5 million and $4.7 million as of December 31, 2023 and January 1, 2023, respectively, relating to SunPower’s business which is indemnified by SunPower under the Separation and Distribution Agreement and accordingly, the Company has recorded the corresponding receivables under “Other long-term assets” on the Consolidated Balance Sheets.
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| Schedule of Accumulated Other Comprehensive Income (Loss) |
Accumulated Other Comprehensive Loss | | | | | | | | | | | | | As of | | (In thousands) | December 31, 2023 | | January 1, 2023 | | Cumulative translation adjustment | $ | (19,450) | | | $ | (21,695) | | | Unrecognized gain on long-term pension liability adjustment | 4,513 | | | 5,105 | | Net unrealized loss on derivative instruments | (1,441) | | | (5,518) | | | Accumulated other comprehensive loss | $ | (16,378) | | | $ | (22,108) | |
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